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FMCSA Compliant — Free Tool

DOT Inspection Checklist

Complete, interactive DOT inspection form covering all FMCSA annual and pre-trip requirements. Check items off and download results as PDF.

Vehicle & Inspector Info

Unit #

VIN

Mileage

Inspector Name

Progress: 0/68 items0%

Brake System

Service brakes (including trailer)

Parking brake system

Brake drums/rotors

Brake hoses

Brake tubing

Air compressor

Air compressor governor

Brake chambers

Slack adjusters

Brake linings/pads

Steering

Steering wheel play

Steering column

Steering gear box

Pitman arm

Power steering hoses/fluid

Tie rods & drag links

Steering arms

Ball & socket joints

Lighting & Electrical

Headlights (high/low)

Tail lights

Stop lights

Turn signals (front/rear)

Clearance/marker lamps

Hazard warning flasher

License plate light

Reflectors

Wiring & connections

Tires & Wheels

Tire tread depth (min 4/32" steer, 2/32" drive)

Tire pressure

Tire condition (no cuts, bulges)

Lug nuts/bolts torqued

Hub oil seals (no leaks)

Wheel alignment/condition

Valve stems & caps

Suspension

Spring assemblies

Spring hangers

U-bolts

Shock absorbers

Torque/radius rods

Air bags (if equipped)

Frame members

Frame cross members

Exhaust System

No leaks or damage

Exhaust pipes secured

Muffler condition

No exhaust entering cab

DPF/DOC condition (if equipped)

Cab & Body

Windshield (no cracks in wiper area)

Windshield wipers/washers

Horn

Mirrors (both sides)

Seat belts

Doors (latches, hinges)

Floor condition

Fire extinguisher (charged)

Warning triangles/flares

Coupling Devices (Trailer)

Fifth wheel (mounting, locking)

Pintle hooks

Safety chains/cables

Drawbar/tongue

Landing gear

Kingpin condition

Fluid Levels & Leaks

Engine oil

Coolant level

Transmission fluid

Power steering fluid

Windshield washer fluid

No visible leaks (engine, trans, diff)

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