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    Brake Pad & Rotor Specs

    2024 Chevrolet Malibu – Brake Pad & Rotor Specs

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    Quick reference

    SpecValue
    Front pad PN (OEM)Verify with dealer
    Front pad PN (Aftermarket)Akebono ACT1092, Bosch BC1092, Wagner ZD1092, Power Stop 16-1092
    Rear pad PN (OEM)Verify with dealer
    Rear pad PN (Aftermarket)Akebono ACT1654, Bosch BC1654, Wagner ZD1654, Power Stop 16-1654
    Front rotor diameter & new thickness11.89" (302mm) & 1.02" (26mm)
    Front rotor minimum thickness0.94" (24mm)
    Rear rotor diameter & new thickness10.98" (279mm) & 0.47" (12mm)
    Rear rotor minimum thickness0.43" (11mm)
    Caliper piston count (front/rear)1 / 1
    Caliper bracket torque (front)133 ft-lbs (180 Nm)
    Caliper bracket torque (rear)85 ft-lbs (115 Nm)
    Caliper slide-pin torque (front)26 ft-lbs (35 Nm)
    Caliper slide-pin torque (rear)26 ft-lbs (35 Nm)
    Brake fluid specDOT 4

    How to choose pads

    When it comes to replacing the brake pads on your 2024 Chevrolet Malibu, you'll encounter a few common types, each with its own characteristics:

    • Ceramic pads: These are known for being quiet and producing very little dust. They offer excellent stopping performance in everyday driving conditions and are a popular choice for their comfort and cleanliness. However, they may not perform as well in extreme braking situations or very cold temperatures.
    • Semi-metallic pads: These pads are made from a mix of metallic fibers and other materials. They offer good stopping power and are generally more durable than ceramic pads, making them a good choice for drivers who frequently carry heavy loads or drive aggressively. They can be a bit noisier and produce more brake dust than ceramic pads.
    • Heavy-duty (HD) pads: While less common for a passenger car like the Malibu, some aftermarket manufacturers offer heavy-duty options. These are designed for more demanding applications, such as towing or consistent hard braking. They prioritize extreme stopping power and heat resistance over noise and dust, which might make them overkill for typical daily driving in a Malibu.

    For most 2024 Chevrolet Malibu owners, ceramic pads strike an excellent balance of performance, noise, and dust. If you find yourself in more demanding driving situations, semi-metallic pads could be a more suitable option.

    Typical service life

    The service life of your 2024 Chevrolet Malibu's brake pads and rotors can vary significantly based on your driving habits, environment, and the quality of the components. As a general guideline:

    • Front brake pads: Can last anywhere from 30,000 to 70,000 miles. Front pads typically wear faster than rear pads due to the majority of braking force being applied to the front wheels.
    • Rear brake pads: Often last longer than front pads, usually between 40,000 to 80,000 miles.
    • Rotors: Rotors generally last through one or two sets of brake pads, meaning they might need replacement every 60,000 to 120,000 miles. However, if they fall below the minimum thickness specification during a pad replacement, they must be replaced.

    It's always recommended to have your brakes inspected during every oil change or at least once a year to assess their condition and determine when service is truly needed.

    Common brake issues for this generation

    The 2024 Chevrolet Malibu is a relatively new model, so extensive long-term data on common brake issues is still accumulating. However, based on previous generations and general automotive trends, potential issues could include:

    • Premature wear: Aggressive driving, frequent stop-and-go traffic, or consistently heavy loads can accelerate wear on pads and rotors.
    • Brake noise: Squealing or grinding noises can indicate worn pads, glazed rotors, or issues with caliper components. A light squeal is sometimes normal with certain pad compounds.
    • Vibration or pulsation: A vibrating brake pedal or steering wheel during braking often points to warped or unevenly worn rotors. This can be caused by excessive heat or improper installation.
    • Uneven pad wear: If one pad on a wheel wears significantly faster than the other, it could indicate a seized caliper slide pin or a faulty caliper piston, leading to uneven pressure on the pads.

    Regular maintenance and using quality replacement parts are key to preventing many of these issues.

    Brake job cost estimate

    The cost of a brake job for your 2024 Chevrolet Malibu can fluctuate based on your location, the shop you choose, and the parts you select (OEM vs. aftermarket). Here's a rough estimate:

    • Front brake pad replacement: Expect to pay between $150 and $300 for parts and labor. This assumes pad replacement only, with rotors being within specification.
    • Front brake pad and rotor replacement: This typically ranges from $300 to $600 per axle, including parts and labor. The cost can increase with premium components (slotted/drilled rotors, performance pads).
    • Rear brake pad replacement: Generally a bit less than the front, ranging from $120 to $250.
    • Rear brake pad and rotor replacement: Expect to pay between $250 and $500 per axle.
    • Full four-wheel brake job (pads and rotors): You could be looking at $550 to $1,100 or more, depending on the parts and labor rates.

    These estimates are for a standard brake service. If calipers or other brake components need replacement, the cost will be higher. Always get a detailed quote from your service provider before authorizing any work.

    Find a trusted brake shop on Repairius.

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    More specs for the 2024 Chevrolet Malibu

    Oil Capacity & Filter

    Capacity, weight, filter PN, drain plug torque, change interval.

    Fluid Type Specs

    Engine oil, coolant, ATF, diff, brake, PS, DEF — with OEM spec numbers.

    Coolant Capacity & Type

    Total system capacity, OEM coolant spec, flush interval, bleed tips.

    Transmission Fluid & Service

    Trans model, fluid spec, capacity, filter PN, service interval.

    Torque Specifications

    Lug nuts, drain plug, caliper, axle nut, plug, key fasteners.

    Tire Size & Pressure

    OEM size, cold psi, bolt pattern, wheel size, TPMS.

    Battery Size & Group

    Group size, CCA, AGM/flooded, dimensions, reset note.

    A/C Refrigerant & Oil

    R-134a or R-1234yf, charge oz, PAG oil spec.

    Bulb Sizes (Headlight, Tail, Fog)

    Headlight, fog, tail, turn, reverse, interior.

    Factory Maintenance Schedule

    Service intervals by mileage, severe-duty notes, known issues.

    Towing Capacity & Payload

    Max tow, payload, GVWR/GCWR, hitch class by trim.

    Fuse Box Diagram & Amperage

    Fuse box locations, layout, amps, and what each fuse controls.

    Serpentine Belt Routing & Length

    Belt routing, length, rib count, OEM + aftermarket PNs.

    Wheel Alignment Specifications

    Camber, caster, toe ranges (front & rear), adjustability notes.

    Paint Color Codes

    All factory colors with paint codes, sticker location, touch-up tips.

    Wiper Blade Sizes

    Driver/passenger/rear blade size, attachment, OEM + cross-refs.

    Spark Plug Type & Gap

    Plug PN, gap, torque, interval by engine.

    Transmission & Axle Gear Ratios

    Trans gear ratios, axle ratios, RPO codes, tow vs MPG impact.

    Key Fob Programming

    DIY programming steps, FCC ID, fob PN, battery, transponder.

    Same spec — other model years

    Maintenance & repair guides

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    Values can vary by engine, trim and build date; check your VIN-specific service information. Updated 2026-06-26.

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