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    Brake Pad & Rotor Specs

    2017 Kenworth T680 Brake Pad & Rotor Specifications

    AI-generated reference. Always verify torque values, fluid capacities, intervals, and procedures against the manufacturer's service manual or OEM repair information before performing work. Repairius is not liable for damage from acting on this content without verification.

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    Quick Reference: 2017 Kenworth T680 Brake Specifications

    FeatureSpecification
    Front Pad PN (OEM)Verify with dealer
    Front Pad PN (Akebono)Verify with dealer (Akebono ACT series may be applicable)
    Front Pad PN (Bosch)Verify with dealer (Bosch QuietCast series may be applicable)
    Front Pad PN (Wagner)Verify with dealer (Wagner TQ series may be applicable)
    Front Pad PN (Power Stop)Verify with dealer (Power Stop Z16 or Z23 series may be applicable)
    Rear Pad PN (OEM)Verify with dealer
    Rear Pad PN (Akebono)Verify with dealer
    Rear Pad PN (Bosch)Verify with dealer
    Rear Pad PN (Wagner)Verify with dealer
    Rear Pad PN (Power Stop)Verify with dealer
    Front Rotor DiameterVerify with dealer/service manual
    Front Rotor New ThicknessVerify with dealer/service manual
    Front Rotor Minimum ThicknessVerify with dealer/service manual
    Rear Rotor DiameterVerify with dealer/service manual
    Rear Rotor New ThicknessVerify with dealer/service manual
    Rear Rotor Minimum ThicknessVerify with dealer/service manual
    Caliper Piston Count (Front)Typically 2 or 4 (verify with dealer/service manual)
    Caliper Piston Count (Rear)Typically 2 (verify with dealer/service manual)
    Caliper Bracket TorqueTypically 200-300 lb-ft (verify with service manual)
    Caliper Slide-Pin TorqueTypically 20-40 lb-ft (verify with service manual)
    Brake Fluid SpecDOT 3 or DOT 4 (verify with owner's manual/reservoir cap)

    How to Choose Brake Pads: Ceramic vs. Semi-Metallic vs. Heavy Duty (HD)

    Choosing the right brake pads for your 2017 Kenworth T680 is crucial for optimal stopping power, longevity, and overall financial health of your fleet. The primary types of brake pads you'll encounter are ceramic, semi-metallic, and heavy-duty (HD) specific formulations.

    Semi-Metallic Pads: Often considered the standard for heavy-duty trucks like the T680, semi-metallic pads are made from a mix of metallic fibers (steel, copper, iron) combined with organic fillers. They offer excellent stopping performance and heat dissipation, making them suitable for the demanding conditions of commercial hauling. Their main drawbacks can be increased rotor wear and a tendency to produce more brake dust and noise compared to ceramic pads.

    Ceramic Pads: Developed for passenger cars, ceramic pads are also available for some heavy-duty applications. They are made from ceramic fibers, filler materials, and a small amount of bonding agents. Ceramic pads are known for being quieter, producing less dust, and lasting longer than semi-metallic pads under certain conditions. However, they may not dissipate heat as effectively as semi-metallics in extreme heavy-duty use and can sometimes offer slightly less initial bite. For a truck like the T680, ceramic pads might be a good choice for applications that prioritize quiet operation and less dust, but always ensure they meet or exceed the OEM specifications for your specific gross vehicle weight (GVW) and usage.

    Heavy Duty (HD) Specific Pads: These pads are often semi-metallic or organic formulations designed with robust materials to withstand the extreme heat and friction generated by heavy loads and frequent braking. They prioritize durability and consistent stopping power under stressful conditions. When selecting pads for your Kenworth T680, always look for pads explicitly rated for heavy-duty truck applications, and consider the manufacturer's recommendations for your specific axle weight ratings and typical operating environment.

    Typical Service Life

    The service life of brake pads and rotors on a 2017 Kenworth T680 can vary significantly based on several factors, including: operating conditions (city vs. highway), driver habits (aggressive braking vs. progressive), vehicle load, and maintenance frequency.

    Brake Pads: On average, you can expect heavy-duty truck brake pads to last anywhere from 50,000 to 100,000 miles or more. However, in severe service applications (e.g., mountainous terrain, frequent stops, overweight loads), this lifespan could be considerably shorter. Regular inspections are key to determining actual wear.

    Brake Rotors: Rotors generally outlast pads and can often be serviced through machining once or twice before needing replacement, assuming they remain above the minimum thickness specification. A typical rotor life could be 100,000 to 200,000 miles, but like pads, this is highly dependent on usage.

    Recommended Interval for Pad Slap/Inspection: It is highly recommended to inspect your brake system, including pad wear and rotor condition, at every oil change or at least every 25,000 to 50,000 miles for a heavy-duty truck like the Kenworth T680. This allows for early detection of wear or potential issues, preventing more costly repairs down the line.

    Common Brake Issues for This Generation

    While the Kenworth T680 is a robust truck, even the best systems can experience common issues. For the braking system on a 2017 model, some common concerns might include:

    • Uneven Pad Wear: This can be caused by seized caliper slide pins, a sticky caliper piston, or improperly adjusted slack adjusters in air brake systems. Uneven wear reduces braking efficiency and shortens pad life.
    • Rotor Warping/Runout: Excessive heat can cause rotors to warp, leading to vibrations felt in the steering wheel or brake pedal during braking. This is often exacerbated by rapid temperature changes, such as driving through water after heavy braking, or by rotors being machined below their optimal thickness.
    • Air System Leaks: Given that the T680 uses an air brake system, air leaks in lines, fittings, or chambers can reduce air pressure, compromising braking effectiveness. Regular checks for air leaks are vital.
    • ABS/Traction Control System Faults: Malfunctions in the Anti-lock Braking System (ABS) or Traction Control System (TCS) can lead to warning lights on the dash and potentially compromised braking safety. These issues often require diagnostic tool intervention.
    • Brake Fade: Under prolonged, heavy braking, the brakes can overheat, leading to a temporary reduction in stopping power. This is more common with worn components or improperly specified pads for the application.

    Addressing these issues promptly is essential for maintaining safety and preventing further damage to the braking system.

    Brake Job Cost Estimate (Front or Rear Axle)

    The cost of a brake job for a 2017 Kenworth T680 can vary significantly based on your location, the shop's labor rates, and the quality of parts chosen (OEM vs. aftermarket). This estimate typically covers pads, rotors (if needed), and labor.

    For one axle (front or rear):

    • Parts: Expect to pay anywhere from $400 to $1000+ per axle for quality pads and new rotors. If only pads are needed and rotors can be machined, the part cost will be lower. Some heavy-duty truck rotors can be quite expensive.
    • Labor: Labor costs can range from $300 to $700+ per axle, depending on the complexity and shop rates. A full brake job with rotor replacement will naturally incur more labor time.
    • Total Estimated Cost (per axle): You could be looking at a total cost of $700 to $1700+ for a complete brake job on a single axle (pads and rotors). If calipers also need replacement, or if there are issues with the air brake system, the cost will increase.

    These are estimates, and it's always best to get a detailed quote from a reputable heavy-duty truck service center. Ensure the quote includes all parts and labor, and ask about any diagnostic fees.

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    More specs for the 2017 Kenworth T680

    Oil Capacity & Filter

    Capacity, weight, filter PN, drain plug torque, change interval.

    Fluid Type Specs

    Engine oil, coolant, ATF, diff, brake, PS, DEF — with OEM spec numbers.

    Coolant Capacity & Type

    Total system capacity, OEM coolant spec, flush interval, bleed tips.

    Transmission Fluid & Service

    Trans model, fluid spec, capacity, filter PN, service interval.

    Torque Specifications

    Lug nuts, drain plug, caliper, axle nut, plug, key fasteners.

    Tire Size & Pressure

    OEM size, cold psi, bolt pattern, wheel size, TPMS.

    Battery Size & Group

    Group size, CCA, AGM/flooded, dimensions, reset note.

    A/C Refrigerant & Oil

    R-134a or R-1234yf, charge oz, PAG oil spec.

    Bulb Sizes (Headlight, Tail, Fog)

    Headlight, fog, tail, turn, reverse, interior.

    Factory Maintenance Schedule

    Service intervals by mileage, severe-duty notes, known issues.

    Towing Capacity & Payload

    Max tow, payload, GVWR/GCWR, hitch class by trim.

    Fuse Box Diagram & Amperage

    Fuse box locations, layout, amps, and what each fuse controls.

    Serpentine Belt Routing & Length

    Belt routing, length, rib count, OEM + aftermarket PNs.

    Wheel Alignment Specifications

    Camber, caster, toe ranges (front & rear), adjustability notes.

    Paint Color Codes

    All factory colors with paint codes, sticker location, touch-up tips.

    Wiper Blade Sizes

    Driver/passenger/rear blade size, attachment, OEM + cross-refs.

    Spark Plug Type & Gap

    Plug PN, gap, torque, interval by engine.

    Transmission & Axle Gear Ratios

    Trans gear ratios, axle ratios, RPO codes, tow vs MPG impact.

    Key Fob Programming

    DIY programming steps, FCC ID, fob PN, battery, transponder.

    Same spec — other model years

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