2016 Peterbilt 389 — Fuse Box Diagram & Amperage
Locations, fuse/relay functions, and typical ratings for ECM, lighting, HVAC, ABS, radio, trailer brake and more
AI-generated reference. Always verify torque values, fluid capacities, intervals, and procedures against the manufacturer's service manual or OEM repair information before performing work. Repairius is not liable for damage from acting on this content without verification.
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Quick answer
- Driver dash/kick‑panel fuse/relay panel (cab PDM): Primary interior fuse box behind the left lower dash panel by the driver’s left knee. Covers ignition feeds, lighting control, HVAC blower, radio/12V outlets, trailer lighting/trailer brake controller triggers, wipers, and many relay coils.
- Engine‑bay power distribution center (PDC): Under the hood on the left frame rail/inner fender or firewall (varies by build). Protects ECM/engine electronics, fuel lift pump, headlamp power, ABS modulator, A/C clutch, horn, and starter relay.
- Sleeper/bunk fuse block (if equipped): In the sleeper cabinet or behind a trim panel on the bunk wall. Handles sleeper blower, dome/reading lights, 12V outlets, refrigerator/inverter feeds, and auxiliary heater.
- Battery/junction/megafuse block: In or near the left‑side battery box. High‑amperage MEGA/MAXI fuses for alternator, main cab PDM feed, inverter, and chassis circuits. Not a small‑blade fuse panel, but critical to no‑power complaints.
Note: Peterbilt harness options vary by VIN and engine (PACCAR MX‑13 vs. Cummins). Use the diagram printed on your fuse lid as final authority.
Driver dash/kick‑panel fuse/relay panel (cab PDM)
Below is the most common 2016 389 cab PDM coverage. Fuse positions/numbers differ by specification. Verify against the legend in the panel door.
| Fuse # | Amp | Color | Circuit / Component Protected |
|---|---|---|---|
| See lid | 15A | Blue | Ignition switch feed to cab circuits |
| See lid | 20A | Yellow | Cigar lighter / 12V power point(s) |
| See lid | 15A | Blue | Radio/infotainment, CB power |
| See lid | 30A | Green | HVAC blower motor (cab) |
| See lid | 10A | Red | HVAC control head / A/C request |
| See lid | 15A | Blue | Headlamps – low beam relay coil feed |
| See lid | 15A | Blue | Headlamps – high beam relay coil feed |
| See lid | 15A | Blue | Tail / park lamp feed (cab switch output) |
| See lid | 20A | Yellow | Stop lamps / brake light switch feed |
| See lid | 20A | Yellow | Wiper/washer motor |
| See lid | 10A | Red | Instrument cluster / gauges |
| See lid | 15A | Blue | Power mirrors / accessory |
| See lid | 15A | Blue | Interior/dome/courtesy lights |
| See lid | 20A | Yellow | Trailer brake controller power (cab feed) |
| See lid | 20A | Yellow | Trailer left turn/stop (control) |
| See lid | 20A | Yellow | Trailer right turn/stop (control) |
| See lid | 15A | Blue | Trailer marker/clearance (control) |
| See lid | 10A | Red | ABS control power (cab supply/ignition) |
Relays typically in this panel: headlamp high/low, blower motor, wiper, trailer marker, ignition run, and A/C clutch relay (coil feed here, power relay may be in PDC).
Engine‑bay power distribution center (PDC)
Common under‑hood protection for engine and chassis loads. Exact cavity numbers vary. Always confirm the printed legend on the PDC cover.
| Fuse # | Amp | Color | Circuit / Component Protected |
|---|---|---|---|
| See lid | 30A | Green | ECM/PCM main power (engine control module) |
| See lid | 10A | Red | ECM keep‑alive / KAM |
| See lid | 20A | Yellow | Fuel lift/priming pump (diesel) |
| See lid | 40A | Orange | ABS modulator/pump power |
| See lid | 15A | Blue | A/C compressor clutch |
| See lid | 30A | Green | Headlamp feed (left/right bus) |
| See lid | 15A | Blue | Horn |
| See lid | 10A | Red | Starter relay coil |
| See lid | 30A | Green | Fan clutch/engine fan (if fused) |
| See lid | 25A | Clear | DEF system heater/pump (if equipped) |
| See lid | 15A | Blue | Exhaust aftertreatment sensors (NOx/DPF) |
Relays typically here: starter relay, headlamp feed, A/C clutch, horn, fan clutch, DEF heater/pump, ABS power. Some builds combine these with maxi fuses in a sealed PDM on the left frame rail.
Sleeper/bunk fuse block (if equipped)
Bunk equipment varies; these are the usual protected circuits on 389 sleepers. Check the legend inside the sleeper panel.
| Fuse # | Amp | Color | Circuit / Component Protected |
|---|---|---|---|
| See lid | 30A | Green | Sleeper blower motor |
| See lid | 15A | Blue | Sleeper dome/reading lights |
| See lid | 20A | Yellow | Sleeper 12V outlets/power ports |
| See lid | 20A | Yellow | Refrigerator (factory) |
| See lid | 25A | Clear | Inverter control/aux power (if fitted) |
| See lid | 25A | Clear | Auxiliary bunk heater (Webasto/Espar) |
Relays: sleeper blower speed, auxiliary heater, inverter enable (varies by option).
Battery/junction/megafuse block
High‑amperage protection mounted in or near the left battery box. These are MEGA/MAXI fuses or fusible links feeding entire systems. Use the stamping on each fuse holder as the reference.
| Fuse # | Amp | Color | Circuit / Component Protected |
|---|---|---|---|
| Labeled at stud | 125–150A | Purple/Blue (MEGA) | Main cab PDM feed |
| Labeled at stud | 150–200A | — | Inverter/main auxiliary feed (if equipped) |
| Labeled at stud | 100–150A | — | ABS power feed |
| Labeled at stud | 200–300A | — | Starter/alternator charge circuit |
Relays: not typical here; this is a high‑current junction.
How to test a fuse
- Visual check: Pull the suspect fuse with a puller. If the metal link is melted, replace it. This can miss hairline breaks—don’t rely on sight alone.
- Test light method: Key on. Back‑probe the two test tabs on top of the fuse. Both sides should light a test light. If only one side lights, the fuse is open.
- Multimeter method: With key on, you should read battery voltage on both tabs to ground. Or, remove the fuse and check continuity across the blades (0–1 Ω good; OL/open is blown).
- After replacement: If the new fuse pops immediately, you have a short to ground in the circuit or a failed component. Do not upsize the fuse.
Common blown fuses on this vehicle (what to check first)
- 12V power/cigar lighter (20A yellow): Coins or metal USB adapters short the socket. Inspect the socket and harness behind the dash panel.
- Headlamps low/high (15A blue/relay feed): Hood‑to‑cab harness flex point near the left hood hinge is a known chafe spot. Inspect for rubbed insulation.
- HVAC blower (30A green): Seized blower motor or melted resistor/connector. Spin the blower by hand and check current draw; inspect the resistor pack if equipped.
- Trailer lighting feeds (15–20A): Shorts in the 7‑way at the rear or water intrusion in the trailer pigtail. Test with the trailer unplugged—if the fuse holds, fault is in the trailer.
- ABS power (30–40A): Corroded frame‑rail connectors or water in the modulator. Scan for codes before replacing fuses repeatedly.
- ECM/engine electronics (10–30A): Usually blown by chafed sensor wiring on the engine or DEF harness. Don’t condemn the ECM first—inspect harnesses.
Notes
- The 389 typically does not have SRS airbags; “airbag” references in some charts pertain to suspension air bags, which are air‑valve controlled, not fused like SRS systems.
- Fuse numbering and cavity locations vary widely with build specs. Always confirm the exact fuse position and label printed inside your panel cover or in the Peterbilt chassis electrical manual for your VIN.
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Before you pull a fuse on the 2016 Peterbilt 389
- Use the label printed on the panel cover or the owner's manual for your exact build. Layouts change with options, model year and build date, so a chart for another truck can be wrong.
- Replace a blown fuse only with the same amp rating. A larger fuse can let wiring overheat.
- A fuse that blows again right away means a short or failing component downstream. Find the cause before replacing it again.
- A good fuse doesn't prove the circuit works — relays, grounds and connectors fail too.
- Many heavy trucks have more than one power distribution point (cab, under-hood or near the batteries), and some circuits use circuit breakers instead of fuses. Some systems have 24-volt starting circuits; confirm the voltage before testing.
- Disconnect the battery before working near high-current fuses or cables.
Learn more: How fuses, relays and truck electrical systems work · Find mobile truck repair
More specs for the 2016 Peterbilt 389
Oil Capacity & Filter
Capacity, weight, filter PN, drain plug torque, change interval.
Fluid Type Specs
Engine oil, coolant, ATF, diff, brake, PS, DEF — with OEM spec numbers.
Coolant Capacity & Type
Total system capacity, OEM coolant spec, flush interval, bleed tips.
Transmission Fluid & Service
Trans model, fluid spec, capacity, filter PN, service interval.
Torque Specifications
Lug nuts, drain plug, caliper, axle nut, plug, key fasteners.
Brake Pad & Rotor Specs
Pad PNs, rotor size, min thickness, caliper torque.
Tire Size & Pressure
OEM size, cold psi, bolt pattern, wheel size, TPMS.
Battery Size & Group
Group size, CCA, AGM/flooded, dimensions, reset note.
A/C Refrigerant & Oil
R-134a or R-1234yf, charge oz, PAG oil spec.
Bulb Sizes (Headlight, Tail, Fog)
Headlight, fog, tail, turn, reverse, interior.
Factory Maintenance Schedule
Service intervals by mileage, severe-duty notes, known issues.
Towing Capacity & Payload
Max tow, payload, GVWR/GCWR, hitch class by trim.
Serpentine Belt Routing & Length
Belt routing, length, rib count, OEM + aftermarket PNs.
Wheel Alignment Specifications
Camber, caster, toe ranges (front & rear), adjustability notes.
Paint Color Codes
All factory colors with paint codes, sticker location, touch-up tips.
Wiper Blade Sizes
Driver/passenger/rear blade size, attachment, OEM + cross-refs.
Spark Plug Type & Gap
Plug PN, gap, torque, interval by engine.
Transmission & Axle Gear Ratios
Trans gear ratios, axle ratios, RPO codes, tow vs MPG impact.
Key Fob Programming
DIY programming steps, FCC ID, fob PN, battery, transponder.
Same spec — other model years
Maintenance & repair guides
2016 Peterbilt 389 Maintenance Schedule →
Available maintenance guidance; confirm the manufacturer schedule.
Repair planning references →
Plan the scope of work; detailed procedures need configuration-matched evidence.
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